Maximum Workpiece Size (LxWxH)
760x520x295 mm
Wire Diameter Range
Ø 0.1~0.3 mm
Work Table Size
640x500 mm
Max. Taper Angle (°)Workpiece Thickness
±22.5 (100 mm)
Maximum Workpiece Weight
500 kgs
Maximum Axes Load
10 kgs
Drive & Servo
5 axes AC Servo
Conductivity
Automatic
Simulations Axis
X / Y / U / V (4 axes)
Water Tank Capacity
270 L
X/Y Axus Travel
400 / 300 mm
Net Weight
1950 kgs
Z Axis Travel
300 mm
Dimension (LxWxH)
2300x2200x2150
U/V Axis Travel
100/100 mm
For raising the accuracy, the user may active the compensation of circular, corner & wire consumption by adjusting the compensation value (D-value) accordingly without further addition of G code.
In addition the standard G code functions that JSedm’s wire cute EDM controller has we have added new G code functions as follows :
Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G02
Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G03
Compared to other CNC wire Cut EDM machines the JSEDM Wire cut adds more auxiliary value functions.
An Intersection Point
<90° Tangent Line
<90° Circular Line
Tangent Line
Circular Line
AC power means zero voltage on the work piece and therefore no electrolytic degradation and increased mold longevity. This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).
This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).
DC power supply
AC power supply
AC cutting prevents electrolytic corrosion and results in high definition cuts.In die cutting protects against rust and corrosion very well,and greatly reduces damaged layers compared to DC cuts.This futher prevents reduced hardness at the discharge/cut surface,and improve the life of the die.
DC power supply machining
Non-electrolysis (AC) machining
The machine structure is designed & analyzed with CAE system, & simulation is carried out for all axis actions in the structure. The machine body design is the rigidity T type structure, to reduce work table loading & thermal deformation effects maintaining the precision of the machine.
Work table loading
500KG
Work table loading (kg) | Max. work table transformation (m) | |
---|---|---|
1 | 100 | 0.832e-7 |
2 | 300 | 2.91e-7 |
3 | 500 | 4.16e-7 |
4 | 1000 | 8.32e-7 |
Max. work table loading transformation is designd at 0.42µm
Max defomation
postion
Controller offset function OFF
Radius : 24.9977 mmCircularity error : 0.0456
Controller offset function ON
Radius : 24.9991 mmCircularity error : 0.0171 mm
Input system
Keyborard, mouse, touchscreen, USB, NET
Discharge mode
Normal / fine / super fine (212 groups)
LCD display
15 inch LCD touchscreen
Scale magnification
1.0 ~ 1000.0 times
Operate system
Windows XP embedded
Pattern rotation
0° ~ 360°
Control system
32 bit dual CPU control system
Wire diameter compensation
±0.999 mm
Storage unit
4 GB CF card
Graphic simulation
3D drawing
Control axes
5 axes (X/Y/Z/U/V)
Subprogram resting levels
20
Min. command unit
0.0001 mm
Discharge power
AC power
Max. command valus
±9999.9999mm/999.9999 inch
Open voltage
4 steps (80/90/110/130V)
Command unit
0.0001 mm/inch
On time
24 steps (50ns/step)
Position command format
Increment, absolute
Off time
43 steps (8 ~ 50 μs)
Max. wire speed
300 mm/sec
Best surface roughs
Ra 0.3μm (Ra 0.18μm / optional)
Feed rate
Rapid travels : 400 mm/min
Manual feed : 1,100,400,800 mm/min
Dry run feed : 0 ~ 400 mm/min
File manger & preview
S-Code (AI)
Maintenance information
Generator of the temperature control
Automatic Vertical Alignment Jig
1 set
Clamping
1 set
Ion Exchange Resin (5L)
1 pc
Power Feed Contact
2 pcs
Wire Guide (Ø0.25 mm)
1 set
Tool Box
1 set
Filter
2 pcs
Brass Wire (Ø0.25 mm)
1 roll
Wire Guide (Ø0.1 ~ 0.3 mm)
Parallel Bar (for setting work piece)
Wire Tension Meter
CAD / CAM Software
Auto Wire Cutting System
Wire Speed Meter
3R (erowa) Clamping Tools
PCD Professional Electric Circuit
Water Resistance Meter
22.5° Degree of Water Nozzle Set
Water Chiller
Power Regulator
A.W.T. (Auto Wire Threading) System
X,Y Axes Linear Scale note : Wi-1065SA & Wi-640S with X,Y Liner Scale (Standard Accessory)
Input voltage
AC 220/380V 3 Ph / 50HZ / 60HZ
Temperature control
20±1°C
Power Consumption
15KVA (without water chiller)
Humidity Control
75% RH
Environment
To insulate noise, electric wave & easy maintenance access
Vibration
Under 0.6 mm/ S2
Ground
Machine has to be ground to avoid abnormal inference voltage & stabilize machining condition ground of vale > 10Ω
Application Range
Semiconductor Chip
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.10 mm
Thickness
10 mm
Surface Roughness
Ra 0.22 µm
Application Range
Special medical apparatus
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.20 mm
Thickness
30 mm
Surface Roughness
Ra 0.33 µm
Application Range
E.D.M process
Work piece Material
Graphite
Brass Wire Diameter
Ø 0.15 mm
Thickness
30 mm
Surface Roughness
Ra 0.50 µm
Application Range
High precision machine parts
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.25 mm
Thickness
20 mm
Surface Roughness
Ra 0.50 µm
Due to the domestic shortage of machines capable of cutting PCD material we have developed our own PCB micro wire (Ø0.05 ~ 0.10 mm) professional electrical circuit to meet industry requirements.
The applications for PCD cutting tools are extensive, especially in the high technology industry sector
Photoelectric energy industry, Precision machinery, Autonotive, Motorcycle, Optics, 3C industry, IC components
Machined products
Alloy wheels, Piston production, optical glass for mold production, LCD glass cutting, Cell phone shell CD lines, Assembly & die attachments, PCB base boards edge trimming.
A. PCD professional electric circuit
B. Standard electric circuit
Our wire cut EDM with standard electric circuit compared to our machine with PCD prodessional electric circuit situation at the 200 multiple condition.
Application Range
E.D.M. electrode
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.25 mm
Thickness
60 mm
Surface Roughness
Ra 0.42 µm
Application Range
Precision machinery/car/motorcycle components
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.25 mm
Thickness
60 mm
Surface Roughness
Ra 0.37 µm
Application Range
Injection mold process
Work piece Material
SKD11
Brass Wire Diameter
Ø 0.25 mm
Thickness
70 mm
Surface Roughness
Ra 0.47 µm
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